Total Productive Maintenance
April 27-30, 2010 at Bandung
Course Leader: DR. IR. Tri Yuswijayanto Zaenuri
BACKGROUND & OBJECTIVES
Total Productive Maintenance (TPM) can drastically improve maintenance strategy and efficiency achieved by industries. TPM can properly optimize the synergy between operators and plant equipment. Furthermore, TPM can also give contribution to the environmental conservation and work comfort ability. Many industries in United State of America and Japan have proven how well-implemented TPM in their industries, have given high cost saving, long lasting continuous operation, and health & safety program improvement.
This course will present the philosophy of TPM, including on how to implement that program in the company. It is expected that the participants can absorb comprehensive a lesson-learned regarding TPM, and implement the TPM concept and knowledge in their working environment to improve maintenance management, productivity leading to maximum plant availability with good safety records.
CRUSIAL BENEFITS
Participants are expected to enable to:
Understand principles of TPM
Understand proper philosophy of TPM program
Understand implementation strategy of TPM
Fully understand how to implement TPM program in the company
COURSE CONTENT
1. TPM in Process Industry
History, development and definition of TPM
Special aspect in process industry
Management in process industry
Basic activity of TPM development
2. Maximizing Production Effectiveness
Production effectiveness in the industry
Overall plant effectiveness
Maximizing effectiveness of production input
Continuous improvement
3. Directive Correction
What is directive correction
Lost and six major results
Directive correction in practice
Steps in directive correction
Technical analysis for correction
P-M analysis (phenomenon-mechanism)
Malfunction reduction program
Failure reduction program
Process simplification program
4. Autonomous Maintenance
Autonomous maintenance development program
Un-separated Operation and Maintenance
Classification and allocation of maintenance activity
Definition of equipment base line condition
Implementation steps of autonomous maintenance
Preparation for main plan of autonomous maintenance
Autonomous maintenance audit
5. Planned Maintenance
Equipment management in process industry
Planned-maintenance in process industry
Planned-maintenance system
Improvement of maintenance effectiveness
Planned-maintenance implementation steps
6. Initial Management
Requirement of initial management
Equipment life cost
Design of MP (maintenance prevention)
Initial Management system
Equipment initial management practice
Control in commissioning
Utilization of product design technology and MP design data
7. Qualified of Maintenance
Qualified maintenance in process industry
Qualified maintenance in TPM
Initial condition of maintenance successfulness
Basic element maintenance quality
Qualified maintenance implementation
Who should use qualified maintenance
Quality improvement through initial management
8. Skill Training of Operation and Maintenance
Couching and training in TPM
Six steps to improve maintenance and operation ability
9. TPM at Administration and Support Section
Requirement of TPM at administration and support section
TPM implementation at administration and support section
TPM promotion at administration and support section
Job function improvement
Directive improvement
Administration of autonomous maintenance
10. Safe and Environmental Friendly System
TPM and management of safety and environmental
No accident and pollution
Strategic key to zero accident and pollution
Steps to zero accident and pollution
Sample of audit
Specific strategy to zero accident and pollution
11. Small Group Activity in TPM
TPM small group activity characteristic
Function and operation of TPM small group
Role of small group at each level
12. TPM Effectiveness Measurement
Philosophy to define objective
Measure TPM effectiveness
Type of indicator
TPM Evaluation
Benefit Measure of TPM
WHO SHOULD PARTICIPATE
Maintenance Manager/ Superintendent/ Engineer/ Supervisor/ Planner
Production Manager/ Superintendent/ Engineer/ Supervisor
Plant Manager/ Superintendent/ Engineer/ Supervisor
Everybody who wants to add knowledge and interest in the above subject
Course Leader:
DR. IR. Tri Yuswijayanto Zaenuri is an expert in Combustion Engine, Propulsion System and Fluidal Mechanic, who has a career in this engineering field for more than 15 years. He graduated from mechanical engineering, Institut Teknologi Bandung in 1987 and continued his study in Technische Universitaet Clausthal, Clausthal-Zellerfeld, Germany until he got the "Doktor Ingenier" (Dr.Ing) title in Tribology and Kinematics (Reibungstechnik und Maschinenkinetik) on 2000. He is the Head of Combustion Engine and Propulsion System Laboratory in Institut Teknologi Bandung. He is active in projects that arranged by the cooperation with educational institutions, government and private company.
General Information
Certificate of Appreciation
All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.
Documentation & Dress Code
Quality training material kits will be on registration, additional papers, & handouts assignment by TIM.
Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.
Casual clothing is recommended. The training atmosphere is informal.
Facilities
Quality training material (hardcopy and softcopy)
Quality training kits included calculator, T-shirt or jacket, cap, ect.
Interactive presentation with discussion
Convenient training facilities with five star quality
Lunch per day
Morning and afternoon coffee / tea breaks for along the training
Certificate of Completion
Half day city tour at the end of training session following by dinner with entertainment (Optional)
Exclusive flash disk.
Tuition Fee & Registration Deadline
USD 917,-/ Person, discount 10 % if register three or more persons from one company.
Registration deadline a weeks before training held.
Minimum Participant
This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)
For further information and registration please contact:
Mohammad Ramli +62 852 17900 824
PT. TUNGGAL IKA MAHAKARYA
TIM Training
enriching your values
Jl. Flamboyan Blok F2/ 12 Villa Citra Bogor 16152 Indonesia
Ph. +62 251 7193062, 7191202, Fax. +62 251 8345336
E-mail: timtraining.info@bogor.net, tim.rambo83@gmail.com
Website: http://www.training-eventorganizer.com
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